Dies Designer (Extrusion Process)

Company: Kruddson pvt Ltd (Khas Group of Companies)

Job Title: Dies Design Engineer (Extrusion Process)

Job Purpose

The Dies Designer Engineer is responsible for designing, developing, modifying, and improving aluminium extrusion dies to achieve the required profile dimensions, quality, production efficiency, and die life. The role requires close coordination with Production, Quality Assurance, CNC, Wire Cut, EDM, and Maintenance departments to ensure smooth manufacturing and continuous process improvement.

Key ResponsibilitiesDesign & Development

• Design aluminium extrusion dies for new profile development according to customer drawings and specifications.
• Prepare detailed 2D and 3D die drawings using CAD software.
• Develop die assemblies including feeders, ports, bridges, mandrels, bearings, backers, bolsters, and related tooling.
• Review customer drawings and assess manufacturability before die design.

Engineering & Technical

• Calculate bearing lengths, metal flow balance, extrusion ratio, tongue ratio, and other design parameters.
• Optimize die designs to improve profile quality, dimensional accuracy, and extrusion speed.
• Recommend suitable die steel materials and heat treatment requirements.
• Ensure all die designs comply with company standards and engineering specifications.

Production Support

• Coordinate with CNC Milling, Wire Cut, EDM, Heat Treatment, and Die Assembly teams during die manufacturing.
• Provide technical support during first trial extrusion and resolve die-related issues.
• Modify existing die designs based on trial results and production feedback.
• Investigate extrusion defects such as twisting, bending, surface defects, dimensional variation, and flow imbalance.

Continuous Improvement

• Analyze die performance and recommend improvements to increase die life.
• Reduce die correction time and improve first-time approval rates.
• Maintain die design records, revision history, and engineering documentation.
• Participate in productivity improvement and cost reduction initiatives.

Quality & Compliance

• Ensure die designs meet quality standards and customer requirements.
• Follow company safety procedures and engineering best practices.
• Maintain confidentiality of design data and intellectual property.

Qualifications

Bachelor's Degree in Mechanical Engineering, Industrial Engineering, Manufacturing Engineering, or equivalent.
Additional certification in CAD/CAM software will be an advantage.

Experience

3–8 years of experience in aluminium extrusion die design.
Experience in hollow, semi-hollow, and solid profile die design.
Hands-on experience with extrusion die manufacturing processes.

Required Technical Skills

• Proficiency in AutoCAD, SolidWorks, Siemens NX, or similar CAD software.
• Strong understanding of aluminium extrusion technology.
• Knowledge of die manufacturing processes including CNC Milling, Wire Cut, EDM, Grinding, Polishing, and Heat Treatment.
• Ability to read and interpret engineering drawings.
• Knowledge of GD&T (Geometric Dimensioning & Tolerancing).
• Understanding of aluminium alloy behaviour during extrusion.
• Good analytical and problem-solving skills.

Soft Skills

• Excellent communication skills.
• Strong analytical and troubleshooting abilities.
• Teamwork and collaboration.
• Time management and planning.
• Attention to detail.
• Decision-making capability.
• Continuous improvement mindset.

Key Performance Indicators (KPIs)

• First Trial Approval Rate (%)
• Die Manufacturing Lead Time
• Number of Die Corrections per New Die
• Die Life Achievement
• Profile Dimensional Accuracy
• Customer Complaint Reduction
• On-Time Die Design Completion
• Production Downtime due to Die Issues
• Design Revision Accuracy
• Cost Saving through Design Optimization

Working Conditions

Manufacturing and engineering office environment.
Frequent coordination with Tool Room, Production, Quality, and Maintenance departments.
May be required to work extended hours during urgent die development or production support.

Authority

• Recommend new die designs and engineering modifications.
• Approve design drawings before manufacturing.
• Recommend design improvements for existing dies.
• Coordinate die trials and corrective actions with relevant departments.

Internal Coordination

• Production Department
• Quality Assurance
• Tool Room
• CNC Milling
• Wire Cut
• EDM
• Maintenance
• Planning Department
• Sales & Customer Development (for new profiles)

External Coordination

• Customers (for technical clarification when required)
• Die Steel Suppliers
• CAD/CAM Software Vendors
• Tooling and Engineering Consultants

Competencies

• Technical Excellence
• Innovation
• Problem Solving
• Quality Focus
• Accountability
• Team Collaboration
• Customer Orientation
• Continuous Improvement
• Safety Awareness
• Professional Ethics

Work Location: In person